Manufacturing
Leveraging our legacy, we deliver top quality through advanced technology and technical excellence.
125,000+ sq.m
manufacturing footprint
across 7 facilities.
Over 300 models
across 25 product lines.
Every 3rd Commercial
building in India has a Blue Star product installed.
1.122 Mn
Manufacturing capacity.
Manufacturing Facilities
Blue Star has 7 state-of-the-art manufacturing facilities spread across India, equipped with high-tech machinery and advanced production systems that enable the development and manufacturing of world-class products. The company’s extensive product testing facilities ensure every unit meets the highest standards of quality and reliability.
Inception: January 2023
Location: Sri City, Andhra Pradesh.
Area: (538.1K sq. ft.) (Once fully built)
Products Manufactured: Inverter Mini Split ACs, Cassette Acs
Blue Star’s state-of-the-art manufacturing plant in Sri City, Andhra Pradesh, caters to the growing air conditioning demand across South and West India. Strategically located near the Chennai Port, the facility enables efficient logistics and faster market reach. Equipped with advanced automation, cutting-edge machinery, and robust quality systems, the plant reflects Blue Star’s commitment to delivering precision-engineered, energy-efficient air conditioning solutions. With an annual manufacturing capacity of 3.22 lakh units in FY24 and a planned scale-up to 16 lakh units, the facility plays a pivotal role in enhancing Blue Star’s production footprint. It also focuses on increased value addition through backward integration and leverages government initiatives like Production Linked Incentives (PLI) to strengthen its manufacturing capabilities.
In-line Quality Process
At Blue Star, our commitment to excellence goes beyond just the products. We have implemented a comprehensive programme that ensures sustained peak performance across all our solutions.
Enhancing Production Efficiency and Quality
- Utilising cutting-edge, IoT-enabled equipment for real-time performance monitoring, enhancing productivity, improving quality, and minimising waste.
- Our rigorous Quality Assurance processes, including reliability and endurance testing, ensure dependable and long-lasting products.
- From raw material testing to pre-dispatch inspections, quality is central to every stage of our production process.
Unwavering Commitment to Innovation
- Our state-of-the-art testing facilities evaluate reliability, safety, durability, and resistance to environmental conditions.
- We employ proven methodologies such as LEAN, MOST, Kaizen, and Six Sigma to drive continuous improvement and ensure compliance with customer expectations.
Our Quality Assurance Practices
- Incoming component inspection
- Daily verification of process parameters
- Process performance tracking
- A stringent 24-hour refrigerant hold, delivering leak-proof performance
- Barcode traceability
Manufacturing Excellence
Our dedication to excellence extends beyond delivering quality products. It’s about empowering our people and cultivating a culture of continuous improvement; all aimed at surpassing customer expectations.
Driving World-Class Quality
- A comprehensive Manufacturing Excellence Programme across our factories.
- Investing in the development of skills to achieve exceptional results.
- Nurturing a strong culture of collaboration, innovation, and excellence.
Driving World-Class Quality
- A comprehensive Manufacturing Excellence Programme across our factories.
- Investing in the development of skills to achieve exceptional results.
- Nurturing a strong culture of collaboration, innovation, and excellence.
Manufacturing Processes
This data-driven approach minimises defects throughout the entire production and service cycle, relentlessly seeking improvements at every phase.
Our Four Main Pillars for Manufacturing Success
Technology
Leveraging cutting-edge technology.
Quality
Ensuring excellence at every step
Management Practices
Implementing proven methodologies
People
Nurturing talent and expertise
Manufacturing Journey
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